Bevel Gears, Hobbing Machines, Gear Hobbers, Gear Cutting, Gear Hobbing, IL

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	Bevel Gears

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Blaz-Man Gear manufactures straight bevel gears to AGMA standards up to 12" pitch diameter, 3.5" face maximum, and 2.5 D.P. maximum. We have a Gleason #12 bevel gear generator to cut straight bevel gears. Bevel gears can be cut to fit any mounting distance. Inspection of these gears is done on our Gleason tester.

Specifications · Equipment Used · Tooling · Additional Information

Specifications

Capabilities		12" Pitch Diameter, 3.5" face max., 2.5 D.P. max.

Materials		Metals: Alloy Steel 4140 Alloy Steel 4140-PHT Alloy Steel 8620 Carbon Steel 1045 Carbon Steel 1018 Bronze Brass Cast Iron Class 40 Titanium Nitralloy Plastics/Non-Ferrous: Delrin Nylon Phenolic Bakelite

Bevel Gear Types		Miter Bevel Gears Spiral Bevel Gears Straight Bevel Gears

Design Software Used		AutoCAD

Acceptable File Formats		DWG DXF PDF JPEG GIF

Equipment Used

Bevel Gear Cutting Equipment		(1) Gleason #12 Straight Bevel Gear Generator, 12" P.D. max., 3.5" face max., 2.5 D.P. max.

Miscellaneous Bevel Gear Equipment		(1) Gleason #12 Cutter Sharpener (1) Gleason Tester

Machining Equipment		Lathes: Mazak CNC Lathe QTN-250-II w/barfeeder, 3.062" Max. O.D. barfeeder Mazak CNC Lathe QT-N-20, 12" Max. O.D x 24" long Mazak CNC Lathe Nexus 350-II, 16.5" max. O.D. x 60" Long, 27.5 “Max. Swing Clausing 14 x 40 Engine Lathe, 14" Max. O.D x 40" Long Max. TOS 14 x 40 Engine Lathe, 14" Max. O.D x 40" Long Max Milling Machines: Mazak CNC Mill VTC-20B, X=44" Y=20" Z=20", 57" x 20" table Enco 10 x 54 Heavy Duty Vertical Milling Machine

Grinding Equipment		Cincinnati Centerless Grinder, 3" Max O.D. Heald Rotary Surface Grinder, 12" Max O.D Karstens O.D Grinder, 14" O.D x 28" Centers Landis Angle Grinder Toyo I.D Grinder, 24" O.D x 20" Travel

Inspection Equipment		Lead Checker, ITW Involute Checker, ITW Vari-Roll ITW Gear Roller 2 Bench Centers 12 x 18 Granite Surface Plate 18 x 24 Granite Surface Plate 24 x 36 Granite Surface Plate Mitutoyo Outside Micrometers, 0" - 48" Mitutoyo Depth Micrometer. 4" - 12" Mitutoyo Vernier Calipers, 0" - 6" Mitutoyo Vernier Calipers, 0" - 8" Mitutoyo Vernier Calipers, 0" - 12" Chinese Vernier Calipers, 0" - 40" Chinese Vernier Calipers, 0" - 80" Mitutoyo Internal Micrometer, 2" - 8" Mitutoyo Internal Micrometer,8" - 40" Trimos Electric Height Gage, 0" - 21" MG Height Gage Mitutoyo Bore Gage, 0.7" - 6" Mitutoyo Bore Gage, 2" - 6" Mitutoyo Bore Gage, 6.5" - 10" Ringmaster Ring Gages, 0.25" - 2" Meyer Plug Gages, 0.1" - 1" Hardness Tester Optical Comparator Dial Indicators

Tooling

The materials that our bevel gear cutters are made from vary. For every day jobs, the cutters that we use are made from any one of the following materials: M2, M3, M4, M45, Rex45, or Rex76 tool steels. To get extended life out of our cutters, we have them coated with any one of the following coatings: TiN (Titanium Nitride), Ti(C, N) (Titanium Carbonitride), or (Ti, AL) N (Titanium Aluminum Nitride). The extra benefits of these coatings include:

Tool Life Increase
Higher Production Rates
More Parts Per Sharpening
Less Down Time
Better Surface Finish
Increased Profits

Additional Information

Industries Served		Automation Bag Manufacturing Box Manufacturing Can Manufacturing Candy Manufacturing Clutch Manufacturing Construction Food Foundries Machine Rebuilding Machine Shops Material Handling Metal Stamping Mining Mixing O.E.M Paper Plastic Power Plant Printing Railroad Recycling Rotary Die Cutting Sewage Treatment Steel Textile

MORE IMAGES


	· Angular Bevel Gear - 2

	· Angular Bevel Gear Set

	· Mitre Bevel Gear

	· Mitre Bevel Gear Set

	· Spiral Bevel Gear Set - 1

	· Spline - Bevel Gear

	· Spur - Mitre Bevel-Gear

	· Straight Bevel Gear - 1

	· Straight Bevel Gear - 2

	· Straight Bevel Gear - 3

	· Straight Bevel Gear - 4

	· Straight Bevel Gear - 5

	· Straight Bevel Gear - 6

	· Straight Beve Gear Set - 1

	· Straight Bevel Gear Set - 2

DOWNLOADS


		Blaz-Man Gear Brochure (PDF, 1179KB)

Bevel Gears

Capabilities

Materials

Bevel Gear Types

Design Software Used

Acceptable File Formats

Bevel Gear Cutting Equipment

Miscellaneous Bevel Gear Equipment

Machining Equipment

Grinding Equipment

Inspection Equipment

Industries Served